Mattress Machines: One-Stop Solution
Expert Customization • Max Efficiency • Global Support
Why Choose Infinity One-Stop Solution?
Tailored Solutions
Custom designs for max space & production efficiency.
Full Service
Factory planning to staff training, all from one partner.
High Efficiency
Automated lines: 300-1000 mattresses daily.
Labor Savings
Smart equipment cuts staffing needs by over 50%.
Global Support
24/7 remote diagnostics & lifetime maintenance.
Our Production Systems
Infinity Multi-Function Mattress Production Line
Foam System
Precision foam equipment for memory, high-resilience, and latex.
Continuous Foaming
Computer-controlled for precise density & resilience.
| Efficiency | 50-80 boards/hr |
|---|---|
| Density | 18-60kg/m³ |
| Width | Max 2200mm |
Quilting System
Multi-needle computerized quilting for diverse, automated patterns.
High-Speed Quilting
1200 stitches/min, ±0.1mm precision accuracy.
| Width | Max 3200mm |
|---|---|
| Patterns | 300+ built-in, custom |
| Efficiency | 800-1000 m²/shift |
Spring System
Automated pocket spring line: wire to complete units.
Pocket Spring Tech
Heat-treated, high-elasticity springs for noise reduction & long life.
| Speed | 70-100 springs/min |
|---|---|
| Specs | Adjustable, ø38-60mm |
| Layout | Honeycomb/Linear |
Border System
Automated border equipment for precise integration.
Precision Bordering
Auto tension control for uniform fabric & smooth corners.
| Speed | 15-20 units/hr |
|---|---|
| Thickness | 80-350mm |
| Tape Width | Std. 30-50mm |
Packaging System
Efficient compression packaging: roll-pack, vacuum & heat seal.
Vacuum Roll-Packing
Dual hydraulic compression reduces volume to ~30%.
| Speed | 15-18 units/hr |
|---|---|
| Ratio | Up to 3:1 |
| Types | Spring/Foam/Latex |
Main Production Lines
Fully automated for traditional spring mattresses.
| Capacity | 500-800 units/day |
|---|---|
| Area | ~1200-1800m² |
| Staff | 15-20 |
Process: Wire Coil → Heat Treat → Pocket → Assemble → Quilt → Border → Package
Integrated line for high-quality memory foam mattresses.
| Capacity | 300-500 units/day |
|---|---|
| Area | ~1000-1500m² |
| Staff | 12-18 |
Process: Mix → Mold → Cure → Cut → Quilt Prep → Assemble → Border → Package
Specialized for high-end latex mattresses; uniform foaming.
| Capacity | 200-400 units/day |
|---|---|
| Area | ~1200-1600m² |
| Staff | 15-22 |
Process: Latex Mix → Mold → Dry → Cut → Quilt → Border → Package
Core Tech Advantages
Smart PLC Control
Siemens S7 PLCs, touch screens for full automation.
Precision Cutting
Swiss motors, servo systems; error within ±0.5mm.
Energy-Saving
Variable frequency control reduces energy use by >30%.
Modular Solutions
Flexible config by site & budget; easy expansion.
| Key Indicators | |
|---|---|
| Lifespan | 15-20 years |
| MTBF | ≥5000 hours |
| Maintenance | Quarterly/Annual |
| Noise | ≤75dB |
Who We Serve
Startups
Quick setup, reduced investment risk.
Medium Mfrs.
Automation upgrade for capacity & consistency.
Large Groups
Standardized production across regions.
OEM Factories
Flexible configs for multi-brand work.
Success Story
Burkina Faso New Factory
Need: First modern mattress factory, full solution needed.
Our Solution: Full service: design, equipment, training.
FAQs
Mattress Production Line Equipment One-Stop Solution
Professional mattress machinery, spring mattress production line, memory foam mattress production line, latex mattress production line and other equipment. Including foam equipment, quilting machines, spring assembly machines, border machines, mattress packaging machines and complete solutions.
Mattress manufacturing process: foam, quilting, spring production, border, packaging complete production line, improving production efficiency and reducing labor costs.
Infinity Machinery has 15 years of mattress equipment manufacturing experience, serving global customers, providing professional one-stop mattress production solutions.
